Hydraulic cylinders set standards for the future of construction machinery: lightweight, sensors and sustainability

Liebherr’s innovative hydraulic cylinders deliver peak efficiency, while reducing environmental impact, and offer a forward-thinking solution for industries that strive to meet both performance and sustainability goals

• The cylinders stand out for their durability and sustainability

• The integrated sensor technology allows for real-time monitoring of hydraulic cylinders

• Liebherr focuses on innovation in the construction industry, developing lightweight solutions and alternative coatings for piston rods

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In a world where machines perform at peak efficiency while preserving resources and the environment, Liebherr’s modular hydraulic cylinders are driving sustainable, high-performing applications. The lightweight and future-ready cylinders offer opportunities to open up new fields of application, as well as to fulfill the increasingly strict regulations and requirements.

Baden (Switzerland), December 17, 2024 – Liebherr’s next-generation hydraulic cylinders are designed to meet the growing demand for sustainable, smart, high-performance machinery. Liebherr’s innovative hydraulic cylinders deliver peak efficiency, while reducing environmental impact, and offer a forward-thinking solution for industries that strive to meet both performance and sustainability goals. With a team of experts and state-of-the-art production facilities, the Liebherr components product segment develops hydraulic cylinders onsite in Oberopfingen (Germany). These do not only meet today’s requirements but are also ready for the challenges of the future. They are built to last, proving an exceptional reparability and ensuring a continuous supply of spare parts. Their efficient design enables quick and reliable repairs, allowing for high machine uptime and reduced resource consumption over time. This commitment to durability directly supports both sustainability and cost efficiency.

Liebherr also advances in predictive maintenance by integrating sensors that monitor the performance of hydraulic cylinders in real-time. The technology helps to detect wear early, prevent failures, optimize repair schedules, and minimize unplanned downtime. This not only increases machine safety but also extends the component’s life. 

A further focus of Liebherr’s innovation lies in lightweight construction. By using carbon fiber reinforced plastic (CFRP), the company has significantly reduced the weight of its hydraulic cylinders, enhancing machine performance and reducing CO2 emissions. This enables longer booms, more agile movement, and overall improved energy efficiency. A prime example of this innovation is Liebherr’s lightweight material handling prototype, which features two CFRP hybrid cylinders in the boom. The reduced weight does not only lower energy consumption but also increases load capacity. 

To further extend cylinder life, Liebherr is working on the development of advanced coatings for piston rods to improve corrosion and wear resistance, while adhering to stringent environmental standards such as REACH, which limits the use of chromium (VI) in the near future. This proactive approach ensures that customers can meet future requirements for construction machinery on time. Every hydraulic cylinder stands for Liebherr’s pursuit of efficiency, durability, and sustainability. For Liebherr-Components, the future isn’t just something to wait for – it is something to help shape, one cylinder at a time.

Liebherr-Components will present these innovative solutions for next-generation hydraulic cylinders and other product highlights at Bauma 2025 in booth 326 in hall A4 – a must for everyone, who follows new developments in the construction industry.